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RTM Pro Real-Time Data Analysis

A data analytics platform designed for Industry 4.0. It helps identify trends, correlations, and root causes in manufacturing data, improve OEE, and optimize production processes.

Business benefits & outcomes

+1%
Increase in OEE (Overall Equipment Effectiveness)

Increase in OEE through optimization of operational parameters. Achieved OEE improvement of approximately ~15%.

-1%
Reduction of errors / defects

Thanks to detailed diagnostics and data correlation, the percentage of defective products can be reduced. Achieved scrap reduction of around ~10%.

×1
Fast return on investment (ROI)

Savings from higher efficiency and reduced losses significantly exceed the initial costs of implementing the system.

Key features of RTM Pro

Real-time analytics

Explore large volumes of data, identify trends, correlations, and anomalies without the need for advanced data science expertise.

Bottleneck optimization & root cause analysis

The platform helps identify critical bottlenecks in the production flow and provides tools to uncover the root causes of losses.

AI/ML support & predictive models

RTM Pro includes advanced analytics tools leveraging artificial intelligence and machine learning for real-time analysis.

Faster introduction of new products and line transfers

Designed to be used without requiring knowledge of data science or statistics.

Minimal starting requirements

Thanks to detailed performance monitoring and early detection of issues (“early losses”), it enables rapid achievement of stable productivity and target OEE even during operational changes.

Support for production, maintenance, and quality

The platform integrates information from production, maintenance, and quality into a single environment, creating a complete view of manufacturing.

How the implementation works

1

Initial audit
We map your existing data sources, processes, and OEE / ramp-up goals.

2

Data pipeline
We design data collection, centralization, and ETL steps to ensure a reliable flow of information.

3

Deployment & configuration
We configure dashboards, alerts, KPIs, and user interfaces.

4

Training & support
We train operators and analysts and hand over the processes needed to maintain the solution.

References & case studies

Scrap reduction

Data analysis and corrective actions led to a significant reduction in scrap.

EMR3 — ramp-up support

Launch management support aimed at reaching >70% OEE within a few months from SOP.

Rapid stabilization

Increase of line output by ~28% within 6 weeks and reduction of scrap by ~40%.

Would you like a consultation or a live demo?

Jiří Kopřiva

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